Determining the performance of lignin-based flocculants in improving biosludge dewaterability.

In the wastewater treatment plant of pulp and paper mills, biosludge dewatering is needed to reduce the sludge handling and disposal costs. It is usually facilitated by means of the addition of synthetic polymers. There is increasing interest in replacing synthetic polymers with biopolymers derived from low value by-products or industrial residuals to improve the environmental footprint of dewatering. In this study, lignin-based flocculants (LBF) were tested for their ability to improve the biosludge dewaterability based on Capillary Suction Time (CST) and dry cake solids achieved with a Crown Press. The results demonstrate that LBFs alone can significantly enhance dewatering with a decrease in CSTs from 72.7 ± 5.1 s (unconditioned biosludge) to 23.3 ± 0.4 s and an increase in dry cake solids after pressing from 7.1 ± 0.5% to 13.9 ± 1.3% with a relatively high dosage of 7.5% w/w. However, with dual conditioning a LBF and 0.1% w/w anionic polyacrylamide (APAM), the required dosage of LBF was reduced to 3% w/w to achieve a dry cake solids content of 13.8 ± 0.4%, the same as that achieved with Zetag8165, a commercial synthetic polymer. LBF addition lowered the particle surface charge, allowing the particles to agglomerate and enhancing for the biosludge dewaterability. The application of LBFs for sludge dewatering offers novel considerable promise for providing more sustainable approaches by optimizing the use of lignin from different extraction processes, applying various types of lignin modifications in combination with anionic polymers, and exploring different methods of disposal or utilization of the dewatered sludge.

Enhancing Biosludge Dewaterability with Hemoglobin from Waste Blood as a Bioflocculant.

Synthetic polymers are widely used in the treatment of biosludge (waste activated sludge) to enhance its dewaterability. This paper discusses the results of a systematic study using hemoglobin (Hb) from animal blood and methylated hemoglobin (MeHb), a derivative in which a methyl group replaces the hydrogen carboxyl groups, to replace synthetic polymers to improve the dewatering efficiency of biosludge. With regular hemoglobin, no improvement in biosludge dewatering was found. With 10% of methylated hemoglobin per total solids content, however, the dry solids content of biosludge increased from 10.2 (±0.3) wt% to 15.0 (±1.0) wt%. Zeta potential measurements showed a decrease in the negative surface charge of the particles in biosludge from -34.3 (±3.2) mV to -19.0 (±2.1) mV after the treatment with methylated hemoglobin. This, along with an unchanged particle size distribution after conditioning, suggests that charge neutralization is likely the main cause of particle flocculation. With charges neutralized, the extracellular polymeric substances (EPS) around the biosludge flocs become loose, releasing the trapped water, thus increasing dewaterability.

Enhancing pulp and paper mill biosludge dewaterability using enzymes.

There have been limited studies on the potential use of enzymes for enhancing the dewaterability of biosludge. The mechanisms for such enhancement have not been investigated despite the environmental advantages of using enzymes over synthetic polymers for biosludge conditioning. In order to find enzymes with this potential, a screening of commercially available enzymes was carried out using capillary suction time to assess biosludge dewaterability. The only enzyme that showed dewatering improvements in the screening tests was a lysozyme which reduced the capillary suction time by 36% and increased the cake solids content from 5.6 to 8.9 DS%. Lysozyme aided in the flocculation of particles reducing the polymer demand from 11% to 6%. Active and inactive lysozyme exhibited a similar ability for enhancing sludge dewatering, indicating that the conditioning mechanism of lysozyme is similar to that of a flocculant.

Pretreatment of pulp mill secondary sludge for high-rate anaerobic conversion to biogas.

Three pretreatment methods were compared based on their ability to increase the extent and rate of anaerobic bioconversion of pulp mill secondary sludge to biogas. The pretreatment technologies used in these experiments were: (i) thermal pretreatment performed at 170 degrees C; (ii) thermochemical (caustic) pretreatment performed at pH 12 and 140 degrees C; and (iii) sonication performed at 20 kHz and 1 W mL(-1). Sludge samples were obtained from a sulfite and a kraft pulp mill, and biochemical methane potential (BMP) assays were performed using microbial granules obtained from a high-rate anaerobic digester operating at a pulp mill. Biogas production from untreated sludge was 0.05 mL mg(-1) of measured chemical oxygen demand (COD) and 0.20 mL mg(-1) COD for kraft and sulfite sludge, respectively. Thermal pretreatment had the highest impact on sludge biodegradability. In this case, biogas yield and production rate from sulfite sludge increased by 50% and 10 times, respectively, while biogas yield and production rate from kraft sludge increased by 280% and 300 times, respectively. Biogas yield correlated to soluble carbohydrate content better than soluble COD.